Cla-val 393-01/3693-01 User Manual

393-01/3693-01

2Flow DirectionThe flow through the 100-01 Hytrol Valve can be in one of twodirections. When flow is “up-and-over the seat,” it is in “normal”flow and

Diaphragm Check (#1 )1. Shut off pressure to the Hytrol Valve by slowly closing upstreamand downstream isolation valves. SEE CAUTION.2. Disconnect or

Maintenance Preventative MaintenanceThe Cla-Val Co. Model 100-01 Hytrol Valve requires no lubrication orpacking and a minimum of maintenance. However,

Lime DepositsOne of the easiest ways to remove lime deposits from the valvestem or other metal parts is to dip them in a 5-percent muriaticacid soluti

15810141661779OUTLETINLETGLOBE PATTERN9262712151416INLETOUTLETANGLE PATTERN22 2313 12 14 10 11 15 23TOP VIEW8" - 24" SEAT DETAIL1 1/4"

100-01Hytrol Valve Service Data MODELINSTALLATION / OPERATION / MAINTENANCEDescription 100-01 Hytrol ValveThe CIa-VaI Model 100-01 Hytrol Valve is a m

COVER PIPE PLUG COVER BEARING SPRING STEM NUT DIAPHRAGM WASHER DISC RETAINER BODY *SPACER WASHERS DISC GUIDE SEAT PIPE PLUG STEM SEAT O-RING STUD 8&qu

UNDERSTANDING THE 600 SERIES VALVESIn 1987, Cla-Val introduced the Model 100-20 Hytrol as the basicmain valve for the 600 Series of automatic control

CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 • Newport Beach, CA 92659-03

DIST.CODE 007A X58C RESTRICTION ASSEMBLIES SHEET 1 OF 2 F:WORD/BUY/48834.TUB.DOC DWG. 48834 REV.AR REV. AR CHGD. TO WORD FORMAT AND AD

DIST.CODE 007A X58C RESTRICTION ASSEMBLIES SHEET 2 OF 2 F:WORD/BUY/48834.TUB.DOC DWG. 48834 REV.AR REV. AR CHGD. TO WORD FORMAT AND AD

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Configuration procedures . . . . . . . . . . . . . . . . . . .2Main power sup

130 Series Actuator Start Up Procedures Introduction It is recommended that this manual is read before applyingpower to the actuator and start up is a

Loss of Signal Conditions.The actuator will respond differently during loss of signalconditions. It will lock in place, rotate fully to the lowest lim

Setting the maximum process variable limit.Method one: Using the system process variable.Set the maximum process variable limit by increasing theactua

LED FunctionMicroprocessor This LED is on when power is applied to the microprocessor, and running the microprocessor is running. If LED is not on, t

Wiring of remote automatic and remote manual operation.There are two modes of remote operation possible with the actuator. They are remote automatic m

7TB41234567219101112TB2Isolated 4-20 mA Tramsmitter -Isolated 4-20 mA Tramsmitter +123456710898TB312345671098TB1Remote SetpointLoop Isolator+_Power Su

8Remote Automatic Mode Using external PV and external power supply to power 4-20 mA loopPower SupplyProcess VariableLoop Isolator(recommended)420 mA P

Remote Automatic Mode Using internal potentiometer asProcess Variable91. Remote setpoint must be isolated and powered from ecternal source.2. PV retra

10Remote Manual Operation - Wiring DiagramPosition actuator using contact closureGround to greenscrew in floorof housingGNL12TB2120/240 AC Input240AC

100-01PARTS LIST2.50A2.75OPERATING PRESSURE1/8 NPT23145683/8 NPT3/8 NPTBOTH ENDS1.501.25INLETASECTION AA100-01 3/8" HYTROL VALVE73/8"-1 Hytr

100-01PARTS LIST1/2"-3/4"-1” Hytrol ValveCLA-VAL Copyright Cla-Val 2012 Printed in USA Specifications subject to change without no

NORMALLY OPENPRESS AT 3 (C)NORMALLY CLOSEDPRESS AT 3 (C)UNIVERSAL-PRESSAT ANY ORIFICE.FORMSOLENOIDDE-ENERGIZEDSOLENOIDENERGIZED3I(C)2(B)(A)3I(C)2(B)(A

NOTE: 1. FOR MOUNTING, A FLAT SURFACE MUST BE PROVIDED ACROSS THE ENTIRE LENGTH OF THE BRACKET. THE VALVE BODY BECOMES SECURE TO BRACKET,

INSTALLATION ANDMAINTENANCE INSTRUCTIONSOPEN-FLAME, GENERAL PURPOSE, WATERTIGHT/EXPLOSIONPROOF SOLENOIDSBULLETIN8016GASCOFORM NO. V6583R5-SERVICE NOTI

in-lbs (1,7 - 2,3 Nm). On solenoids with screw terminals, the socket headscrew holding the terminal block to the solenoid is the grounding screw.Torqu

wavewashervalvebonnetbonnetgasketcoreplugnut/core tubesub-assemblyRemove red cap andpush solenoid down.Then pry here to liftnameplate/retainerand push

CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 • Newport Beach, CA 92659-03

Limit Switch AssembliesSwitches shown inunactivated position.CLA-VAL124-02/624-02Float ValveAnnunciatorAlarmStilling WellTankSupplyDouble Pole Double

X105 Series Dimensions (In Inches)1. Valve Size and Basic Valve Model Number2. Catalog Number from Table Below3. All Valve Name Plate Data4. Select Si

Limit Switch Assembly111012576843912VALVECOVER13When ordering parts,please specify:• Item Number• Description• Part NumberX105LCLA-VAL Copyr

The strainer is designed for use in conjunction with a Cla-ValMain Valve, but can be installed in any piping system wherethere is a moving fluid strea

CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 • Newport Beach, CA 92659-03

123453/8 NPT2.062.72StrainerX43Standard 60 mesh pilot system strainer for fluid service.CLA-VAL Copyright Cla-Val 2011 Printed in USA Speci

CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 • Newport Beach, CA 92659-03

3/8" Flow ControlCV2.12MAXSTAMP PART NO. ONSMOOTH SURFACERESTRICTEDFLOW3/8 - 18 NPT1.84ADJUSTING STEM(TURN CLOCKWISE TOINCREASE RESTRICTION)17210

Electronic Actuated Pressure Reducingand Solenoid Shut OffTypical ApplicationsSchematic DiagramItem Description1 Hytrol (Main Valve)2 X58C Restriction

123453/8 NPT2.062.72StrainerX43Standard 60 mesh pilot system strainer for fluid service.CLA-VAL Copyright Cla-Val 2011 Printed in USA Speci

Cla-Val ProductIdentificationProper IdentificationFor ordering repair kits, replacement parts, or forinquiries concerning valve operation, it is impor

HOW TO ORDERBecause of the vast number of possible configurations andcombinations available, many valves and controls are notshown in published produc

Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main ValvesFor:Hytrol Main Valves with Ductile Iron, Bronze Trim Materials—125/

Repair Kits for 100-04/100-23 Hy-Check Main ValvesFor:Hy-Check Main Valves—125/150 Pressure Class OnlyIncludes: Diaphragm, Disc and O-Rings and full s

Model 393-01 (Uses Basic Valve Model 100-01)Model 393-01 Dimensions (In Inches)Note: The top two flange holes on valve size 36 are threaded to 1 1/2&q

393-01/3693-01 Purchase SpecificationsThe 393-01/3693-01 Electronic Actuated Pressure Reducing and Solenoid Shutoff Control Valve shall have an integr

CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 • Newport Beach, CA 92659-0

DescriptionThe CIa-VaI Model 100-01 Hytrol Valve is a main valve forCIa-VaI Automatic Control Valves. It is a hydraulically operated,diaphragm-actuate